Aerospace

Engineering

We develop new products (and reimagine conventional ones) for aerospace components such as thermal valves, accumulators, high temperature seals, feedthroughs, and more. We design for extremes of temperature, pressure, and corrosive environments—especially when high lifecycle, zero leakage, maintenance-free and high performance is essential. Our process is fast and efficient, with full in-house resources, including: 3D solid modeling (rapid proof-of-concept), finite-element structural analysis, flow simulation and sizing—along with all required qualification and documentation. We hold FAA, PMA, EASA, and other global certifications.

Fabrication & Testing

We bring our innovative designs to life in an advanced manufacturing facility where state-of-the-industry processes are executed under the highest standards. Seasoned technicians supervise advanced fabrication in:

• Metal joining & forming with vacuum furnaces, and hydraulic presses to 1200-ton strength
• Precision welding including methods such as TIG, laser, and electron-beam
• Metal finish & metallurgy, with two automated cleaning lines
  featuring advanced cleaning, passivation and etching capabilities
• Functional testing, including extreme environmental chambers, spring rate, tensile, and acceptance testing. Performance validation for all parameters.

Download the active cooling 1-pagers to learn more about Senior Metal Bellow’s extensive range of product offerings designed exclusively for the Aerospace industry.

Thermal Management Solutions for eVTOL Industry